Synergy 523X - Jeep YJ Cage Kit Manuel d'utilisateur

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SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
5231 YJ FRONT CAGE KIT
Version 1.1
GENERAL NOTES:
These instructions are also available on our website; www.synergymfg.com.
Check the website before you begin for any updated instructions and additional
photos for your reference. Fully read through instructions prior to beginning
installation.
This is a weld in roll cage kit, all welding should be performed by an experienced
welder with proper welding equipment
Use in conjunction with PPM-5232; YJ rear cage kit. Also, PPM-5233 YJ Side
Cage Kit
This kit works with either a soft top or hard top
Use extreme care when welding and grinding in the interior of your Jeep, remove
or cover any components you do not want welding spatter or grinding sparks to
damage.
1) Remove the hard or soft top.
2) Remove the roll cage padding / covers and the rear upper seat belt mounting bolts. It
is also a good idea to remove the rear seat to prevent damage from welding and ease
installation.
3) Install the PPM-5232 YJ Rear Cage kit per the instructions included with the rear
cage kit.
4) Begin by removing the windshield supports on the driver side. Remove the T-50 bolt
on the B-pillar and the 2 T-40 bolts at the windshield. See pics below.
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Résumé du contenu

Page 1 - 5231 YJ FRONT CAGE KIT

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 5231 YJ FRONT CAGE KIT Version 1.1 GENERAL NOTES: • These instructions ar

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Picture 11.1b 12) Next, fit the 523104 Top A-Pillar Cross Bar in place in addition to the 523105 Top Spreader Tubes. a. The bend in the spreade

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Picture 12.1c Picture 12.1d

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13) Mount the A-pillar windshield brackets to the windshield using the stock bolts. Position the bracket so the bottom and top edges touch the A-p

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18) Position the grab handles as shown below and weld into place. 19) At this point, cage installation is complete. Paint cage desired colo

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Complete install including PPM-5232 YJ Rear Cage kit and PPM-5233 YJ Side Cage Kit

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5) Next, remove the inner T-40 bolt on the lower windshield bracket as well.

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6) Next, clean up areas that will be welded. Clean up the area around the bung for the windshield support tubes. Also, clean up the surface wher

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7) Begin installation of the new cage by first tacking the 523108 A-pillar Sleeves into the 523101 A-pillar Floor Tubes. Push the sleeves halfw

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8) With sleeve tacked in place, A-pillar fitment can begin. Note that the bottom of the 523101 are cut at an angle and are L&R specific; be

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Picture 8.1b Picture 8.2b

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Picture 8.1c 9) A few key notes to aide in installation: a. Place a ¼” thick spacer between the dash and the A-pillar floor tube to properly spac

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Picture 9.1a

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Picture 9.1c 10) Once fitted, place a single tack on each end of the A-pillar to hold it in place. Do not fully weld anything until all cage piec

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