Synergy 5203 - Jeep TJ/LJ Front Cage Kit Manuel d'utilisateur télécharger pdf

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397

PPM-5203 TJ/LJ FRONT CAGE KIT

Version 1.1

GENERAL NOTES:

• These instructions are also available on our website; www.synergymfg.com.

Check the website before you begin for any updated instructions and additional

photos for your reference.

• This is a weld in roll cage kit, all welding should be performed by an experienced

welder with proper welding equipment

• Use in conjunction with PPM-5204 or PPM-5210; TJ/LJ front rear cage kit

• This kit works with either a soft top or hard top

• Use extreme care when welding and grinding in the interior of your Jeep, remove

or cover any components you do not want welding spatter or grinding sparks to

damage.

• Note, if you want to retain the factory roll bar padding you will have to cut holes

where the tubes attach, position the tubes through the padding, slide the padding

over the tubes and weld. Thus, if roll bar padding is retained, plan ahead and

notch the padding as tubes are installed.

1. Remove the hard top or soft top, if using a soft top, remove the door surrounds.

2. Remove the sound bar, upper seat belt mounts, roll bar padding and B-pillar padding

and trim.

3. Remove the stock tubes over the side doors, unbolt them from the windshield and

from the B-pillar hoop.

4. Notch the dash using the templates provided. The template is made for the drive side

with the words up, use the opposite side for the passenger side.

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SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 PPM-5203 TJ/LJ FRONT CAGE KIT Version 1.1 GENERAL NOTES: • These instruct

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5. Pull up the front foot area carpet to mount the floor plates, position the foot plates as shown, the outer edge goes up against the side of

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and bolt the floor plates until you position the A-pillar tubes and center the floor plate on the A-pillar tubes. 6. Remove the paint on the fac

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9. Position the dash bar. This tube intersects at the splice in the A-pillar tube. It is helpful to wrap a ratchet strap around the A-pillars t

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10. Rotate the lower A-pillar tube to align to the center the floor plate, drill the floor and attach the floor plate using the supplied 3/8 hardwar

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12. Mount the A-pillar windshield brackets to the windshield using the stock bolts, if the brackets do not touch the A-pillar; use the supplied

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13. Make sure all the tubes are aligned and square or level. Tack weld all of the joints in this order: 1. Lower A-pillar to floor plate 2.

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17. If you are adding the optional PPM-5205 frame tie in kit, assemble and weld as shown below:

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Synergy 5203 - Jeep TJ/LJ Front Cage Kit Manuel d'utilisateur

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