Synergy 5051 - Front 3 Link Kit for Jeep TJ Manuel d'utilisateur télécharger pdf

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397

5051 - SYNERGY SUSPENSION UNIVERSAL FRONT

3-LINK KIT

Version 1.0

GENERAL NOTES:

• These instructions are also available on our website; www.synergymfg.com.

Check the website before you begin for any updated instructions and additional

photos for your reference.

• These instructions include only the link suspension kit, you will need to

accommodate steering, spring and shock mounts in addition

• This is a universal kit and will likely require modifications to these components to

fit your application correctly

• The installation of this suspension kit requires extensive cutting, grinding and

fabrication. Many of the major suspension brackets on the frame will need to be

cut off and ground smooth. A plasma cutter or oxy-acetylene torch works best

but you can also use a grinder with a cut off wheel.

• You will need basic hand tools, MIG welder a grinder with cut off wheel or

sawzall, floor jack or automobile lift, and two sturdy jack stands to complete this

installation.

1. Unpack the suspension components from the boxes, verify that all parts are intact and

in good condition.

2. Read all the following steps before beginning installation. If you do not have the

proper tools or ability to install the components properly do not attempt installation.

Find a creditable, local shop to do the installation work.

3. Take some baseline measurements of your existing suspension so you know what you

had, measure the distance from the axle to the frame at ride height, axle to the ground,

and axle location front to back.

4. Make a plan and take notes of what you want to change, i.e. move the axle forward

+2 is common.

5. Tack weld everything, do not finish weld any component until you have cycled the

suspension and checked that everything clears adequately.

FRAME LINK BRACKETS

6. Use a floor jack under the center of front axle to lift the tires off the ground. Place

jack stands under each side of the front portion of the frame rails to support the

weight of the vehicle. Raise or lower the floor jack under the front axle to remove

and install suspension components.

7. Remove the front suspension components and the entire front axle assembly

1 2 3 4 5 6 ... 15 16

3-LINK KIT 1

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Page 1 - 3-LINK KIT

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 5051 - SYNERGY SUSPENSION UNIVERSAL FRONT 3-LINK KIT Version 1.0 GENERAL N

Page 2

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 26. You may want to raise the front axle up to where you think full bump

Page 3

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397

Page 4

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 27. Measure center to center of the upper control arm bracket, cut and ta

Page 5

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 29. Determine the mounting location for the frame mount track bar bracket

Page 6

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397

Page 7

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 30. Assemble the bushing at the frame end and rod end at the axle end of

Page 8

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 33. Cycle the suspension and double check that everything clears satisfact

Page 9

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 8. Cut off any suspension bracket on the frame that you will not be using,

Page 10

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 10. Mark the bracket where the top edge of the frame is.

Page 11

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 11. Remove the control arm bracket and cut at the line.

Page 12

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 12. Reposition the control arm bracket to the frame and tack weld the upp

Page 13

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 14. Decide which side you want the upper control arm on. It usually goes

Page 14

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 15. Reinstall and tack weld the control arm brackets on the frame. Double

Page 15

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 19. Mock up the single upper control arm mount (may require fabrication

Page 16

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 jam nuts into the threaded bungs. Only leave a couple of threads exposed p

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Synergy 5051 - Front 3 Link Kit for Jeep TJ Manuel d'utilisateur

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