SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 PPM 8069 JK FRONT TRACKBAR BRACE / SECTOR SHAFT BRACE INSTALLATION INSTRUC
13) Next, slide the whole assembly into place over the 8069-01 Track Bar Brace and start the pitman arm stud. Tighten finger tight.
14) Next, align the outer bolt holes so the 7/16-14 x 1.0” long bolts provided in the kit can be installed. An alignment bar or screw driver will
Image 14.1 Image 14.2
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15) With holes aligned, install the 7/16-14 x 1.0” long bolts using a washer under both the bolt head and the nut. Take note, the orientation of th
16) With all hardware started, torque in the following order, to the corresponding specifications: a. Pitman Arm Stud – 150 ft-lbs b. 7/16-14 UN
17) With everything torqued and installed, now is the time to check for adequate track bar clearance. a. Install the track bar to be used at the
Bump stop measurement shown from bottom of frame to mounting hole with stock Track Bar. 18) Once adequate clearance has been determined and prope
20) Recheck all hardware after 100mi of driving and during normal post / pre off-road bolt checks.
GENERAL NOTES: • These instructions are also available on our website at www.synergymfg.com. Check the website for any updated instructions and a
4) Next, install the PPM-8069 Track Bar Brace by fitting it over the factory track bar mount and installing the 9/16-12 UNC bolt provided in the k
5) Install the 2 7/16” bolts with washers under both the bolt and under the top locks. Note, lower bolt must be installed with nut on outside of
6) Next, align the holes in the steering box with the holes on the bracket and the holes on the frame and loosely install all 4 steering box bolts
7) Lastly, remove the track bar bolt installed in step 4. Install the track-bar and reinstall the track bar bolt provided in the kit. (**NOTE**
8) Torque the 4 steering box bolts (1) to 70 ft-lbs 9) Torque the two 7/16” bolts installed in step 6 to 50 ft-lbs 10) Lastly, torque the 9/16-1
12) With pitman arm nut removed, install the sector shaft brace as shown below. Take note, you will be reusing the factory lock washe
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