Synergy 8069 - Jeep JK Front Track Bar Brace Manuel d'utilisateur

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SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
PPM 8069
JK FRONT TRACKBAR BRACE / SECTOR
SHAFT BRACE
INSTALLATION INSTRUCTIONS
**DISCLAIMER** The Synergy Manufacturing 8069 system is designed around an
8075 Synergy Manufacturing Track Bar and we cannot guarantee compliance with any
other manufacturer’s track bar. That said, the 8075 Track Bar bends up in a similar
fashion as a stock track bar does, so many other manufacturers track bars are compatible.
-No Bump Stop Spacers are required if using a Synergy 8075 Track Bar.
PARTS LIST:
8069-01
1 - PPM-8069-01 Front Track Bar Brace
1 - 9/16-12 UNC x 3.25” long track bar bolt
1 – 9/16-12 UNC top lock nut
2 - 7/16-14 UNC 1” bolts
4 - 7/16 flat washers
2 - 7/16-14 UNC top lock nuts
1 – M14-2.0 x 80mm long track bar bolt
1 – M14-2.0 top lock nut
**Note** 2012 and up models retaining the stock track bar, must use the metric 14mm
hardware provided
8069-02
1 – PPM-8069-02 Sector Shaft Brace (Needle Bearing and grease zerk installed)
1 – Pitman Arm Stud
1 – 7/16-14 UNC x 1” long bolts
3 – 7/16-14 UNC top lock nuts
2 – 7/16-14 UNC x 1” long button head cap screws
6 – 7/16” flat washers
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Résumé du contenu

Page 1 - 8069-02

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 PPM 8069 JK FRONT TRACKBAR BRACE / SECTOR SHAFT BRACE INSTALLATION INSTRUC

Page 2 - INSTRUCTIONS:

13) Next, slide the whole assembly into place over the 8069-01 Track Bar Brace and start the pitman arm stud. Tighten finger tight.

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14) Next, align the outer bolt holes so the 7/16-14 x 1.0” long bolts provided in the kit can be installed. An alignment bar or screw driver will

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Image 14.1 Image 14.2

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Image 14.3 Image 14.4

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15) With holes aligned, install the 7/16-14 x 1.0” long bolts using a washer under both the bolt head and the nut. Take note, the orientation of th

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16) With all hardware started, torque in the following order, to the corresponding specifications: a. Pitman Arm Stud – 150 ft-lbs b. 7/16-14 UN

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17) With everything torqued and installed, now is the time to check for adequate track bar clearance. a. Install the track bar to be used at the

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Bump stop measurement shown from bottom of frame to mounting hole with stock Track Bar. 18) Once adequate clearance has been determined and prope

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20) Recheck all hardware after 100mi of driving and during normal post / pre off-road bolt checks.

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GENERAL NOTES: • These instructions are also available on our website at www.synergymfg.com. Check the website for any updated instructions and a

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4) Next, install the PPM-8069 Track Bar Brace by fitting it over the factory track bar mount and installing the 9/16-12 UNC bolt provided in the k

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5) Install the 2 7/16” bolts with washers under both the bolt and under the top locks. Note, lower bolt must be installed with nut on outside of

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6) Next, align the holes in the steering box with the holes on the bracket and the holes on the frame and loosely install all 4 steering box bolts

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7) Lastly, remove the track bar bolt installed in step 4. Install the track-bar and reinstall the track bar bolt provided in the kit. (**NOTE**

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8) Torque the 4 steering box bolts (1) to 70 ft-lbs 9) Torque the two 7/16” bolts installed in step 6 to 50 ft-lbs 10) Lastly, torque the 9/16-1

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12) With pitman arm nut removed, install the sector shaft brace as shown below. Take note, you will be reusing the factory lock washe

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