Synergy 5022-02 - Jeep JK Frame Side RLCA Gusset Kit Manuel d'utilisateur

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 5022-02 JEEP JK REAR LOWER CONTROL ARM GUSSETS GENERAL NOTES:  These inst

15) Disconnect quick-connect fitting (2), (9) and (10) The fuel tank skid plate and the fuel tank assembly are removed at the same time. They s

18) Remove all of the tank mounting bolts. 19) Partially lower tank to gain access to pump module electrical connector. 20) Disconnect electrical c

24) Reinstall gas tank in the reverse order of removal (steps 10-21) Tighten the factory gas tank frame bolts to 30 ft-lbs. 25) Reinstall any contro

IMG 2.1 502202-01 RLCA outer gusset, butted up to body mount. IMG. 2.2 Placement of 502202-01 RLCA outer gusset

3) Next, test fit 502202-02 Rear Upper Control Arm Gusset. Again, bracket should butt up to rear of body mount as shown in IMG 3.1 and 3.2 below.

4) Tack 502202-01 outer gusset into place and fully weld the seam highlighted in red in image 4.1 below as it will be difficult to weld once all r

6) Lastly, test fit 502202-03 inner gusset in place. Take note of which areas to prepare for welding. 7) Tack inner plate into position. Once

8) Driver’s side installation is complete. Passenger side is the same up until step 6 where fitment of inner gusset takes place. To properly fit

IMG 8.2 IMG 8.3 – Gusset trim line

IMG 8.4 - Gas tank skid section to be trimmed if gusset trimming is not desired. 9) Drain the gas from the tank if it’s not close to empty. You