Synergy 8034 - Jeep JK 2 Door Rear Stretch Kit Manuel d'utilisateur

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397 PPM-8032 JEEP JK 2 DR STRETCH KIT Version 1 GENERAL NOTES: • These instru

11) Now is the time to fully weld on all the new bracketry. Weld the 8032 RLCA Stretch Brackets wherever they meet the frame. See weld pictures be

12) The previous covers the extent of installing the basic components of the stretch kit. Cutting of the body to allow for tire clearance is for

b. Factory JK rear bump stops can be retained. Simply cut them off the frame at the weld and relocate 8” back. Pictures below show factory bum

14) This stretch kit includes 803202 Rear C/O tabs that are designed to be used in conjunction with Synergy 5011 JK Rear C/O kit to cycle and mou

a. Using the 803202 C/O tabs and the 5011 Rear C/O kit, installation can be completed with relative ease. b. Once completed, it’s recommended t

2) REMOVE STOCK REAR CONTROL ARM BRACKETS a) Remove the stock upper and lower control arms. b) Remove the fuel tank. You must remove t

d) Cut off the upper control arm bracket as shown below e) Trim the bottom of the rear body mount. Leave about 1 1/8” from the top sur

f) Grind the welds and smooth where you removed the control arm brackets and body mount. The side and bottom where the new control arm bracket

3) With stock control arm brackets removed, fitment of the 8032 RLCA Stretch Brackets can begin. These brackets are self locating via the body m

4) Once located and clamped into position, tack control arm bracket to frame. Tack in several place to ensure part does not shift when removing

7) This kit is designed to be compatible with a stock JK rear axle housing using all factory brackets, a Synergy Suspension Rear TB Bracket (8056

9) Next, using a 4-1/2” angle grinder with cut off wheel, cut on the weld of the remaining bracket. Be careful not to cut too far and cut into th

10) With the welds cut, remove the bracketkt. It should come off in more or less one piece as shown below. Clean up the area with a grinder.